Tracer TP-9812 Mini-Ez Dye Cartridge Hybrid M-L AM12004 User Manual download pdf

Mini-EZ™ Dye Cartridge Injection Kit

for Hybrid Vehicles

Mini-EZ™ POE dye cartridges meet or exceed SAE standard J2297 for the

stability and compatibility of UV-fluorescent dyes for refrigerant leak detection

in hybrid A/C systems.

CAUTION

Since the use of a fluorescent leak detection dye requires the addition

of a chemical substance into the A/C system, which may or may not be

compatible with the system, such dyes should not be used unless they are

either expressly endorsed by the A/C system and/or vehicle manufacturer

or meet the requirements of SAE J2297.

DYE INJECTION CAUTIONS

• Do not operate the A/C system while the EZ-Ject™ dye injector is

being connected or used.

• Do not connect the EZ-Ject dye injector to a system that is evacuated.

• The system must contain enough refrigerant to operate the

compressor and circulate the dye in order to find leaks.

• Wear protective glasses or goggles while using the EZ-Ject dye

injector and working on any vehicle system.

IMPORTANT

The Mini-EZ dye cartridges contain dye that fluoresces under ultraviolet or

blue light when mixed with A/C lubricant. For best inspection results, use

a high-intensity Tracerline

leak detection lamp and wear fluorescence-

enhancing glasses to protect your eyes and to make leaks clearly visible.

The EZ-Ject hybrid coupler must be purged and fully charged with

dye before it is used.

1. Completely unscrew the handle on the injector and screw the dye

cartridge into it.

2. Holding the cartridge vertically with the small cap on top, remove the

cap and screw the cartridge firmly to the hybrid coupler.

3. Insert the adapter/purge fitting into the hybrid coupler.

4. Turn the handle to advance the plunger until a small amount of dye

exits the assembly. Remove the adapter/purge fitting. The hybrid

coupler is now purged, ready for use and will remain full of dye.

NOTE: If the dye charge is lost, repeat steps 3 and 4.

5. Connect the hybrid coupler to the appropriate service port on the vehicle.

6. Turn the plunger clockwise to inject the dye. See "Dye Dose" below.

7. Disconnect the hybrid coupler from the service port and wipe

both clean.

8. Start the engine and run the A/C system on maximum for 5 to 10

minutes to circulate the dye.

9. Turn the engine OFF. Inspect possible leak areas with the lamp. Leaks

will glow a bright yellow-green. The fluorescence will be brightest under

low light conditions.

10. To find smaller leaks, operate the A/C system over the next 24 to 48

hours and reinspect.

DYE DOSE

Use one 0.25 oz (7.4 ml) Mini-EZ dye cartridge for one vehicle.

Do not mix dyes. Always use the dye cartridge with its designated

hybrid

coupler. The hybrid coupler can be stored containing dye.

• Use TP-9811-0301 Mini-EZ dye cartridges for hybrid systems

• TP-9811-0301 Mini-EZ dye cartridges are compatible with all refrigerants

and lubricants

CLEANUP/REINSPECTION

After the leaks are repaired, clean the remaining dye from the leak sites

with a cloth and a shop cleaner. Check with the lamp to make sure that all

dye residue is removed. Residual dye could give a false leak indication.

Run the A/C system for another 5 to 10 minutes and reinspect with the

lamp. No glow means that all leaks have been repaired.

DYE CAUTIONS

• Keep out of reach of children.

• Wipe all dye spills immediately. May damage paints and finishes.

May stain hands and clothing.

• Store in a cool place away from sunlight.

English

TP-9812

(1,1) -2- Tracer TP-9812 AM12004 Hybrid Instrux (11x17).indd 2/20/2014 10:10:20 AM

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Summary of Contents

Page 1

Mini-EZ™ Dye Cartridge Injection Kit for Hybrid VehiclesMini-EZ™ POE dye cartridges meet or exceed SAE standard J2297 for the stability and compatibil

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For product information and technical assistance, call our Customer Service Department at 1-800-641-1133. Outside the United States and Canada, call 5

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7. Débrancher le raccord de l’orifice de remplissage, et les essuyer tous les deux. 8. Mettre le moteur en marche et faire fonctionner la climatisatio

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usarse a menos que estén expresamente respaldadas por los fabricantes del sistema de A/C o el fabricante del vehículo o cumplan con los requisitos de

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llame al teléfono #1-800-424-9300 (las 24 horas) CHEMTREC. Si se encuentra fuera de los Estados Unidos Continentales llame para pagar aquí al 703-527

Page 6

8. Motor starten und die Klimaanlage 5 bis 10 Minute auf Maximalstellung laufen lassen, um den Farbstoff zirkulieren zu lassen. 9. Motor abstellen.

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3571(1,1) -2- Tracer TP-9812 AM12004 Hybrid Instrux (11x17).indd 2/20/2014 10:08:12 AM(1,1) -2- Tracer TP-9812 AM12004 Hybrid Instrux (11x17).indd 2

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5/12 AM12004PRINTED IN U.S.A.(1,1) -2- Tracer TP-9812 AM12004 Hybrid Instrux (11x17).indd 2/20/2014 10:09:10 AM(1,1) -2- Tracer TP-9812 AM120

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Tracer TP-9812 Mini-Ez Dye Cartridge Hybrid M-L AM12004 User Manual

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